The resulting value will give you the machining time. Fikus for wire cut edm cad cam software for wire edm. Carry out all your cad activities in the recognized solidworks software and, immediately, start all the cam processes in the intuitive, flexible, efficient and proven fikus cam solution for wire edm. The facility, located in waukesha, wi, is equipped with the latest technology. Ez edm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Replace up to 8 steps with 1 wire cut edm machine wire edm technology allows you to dispense with up to 8 steps, including premachining, hardening, finishing and ficturing, required in. A complete wire edm programming solution that works with mitsubishi, japax, brother, fanuc, sodick and other cnc wire edm machines. Wire cut edm machine dk7732cct micro hole edm hole popper drilling machine bmd703400cnc new sinker edm with new. Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. It is based on the agiecharmilles cut 200 wire edm that has been reengineered to accommodate an unusual tilting rotary table and provide for automation. Additionally, wire edm is able to cut metals as thin as 0. Wire edm innovative solutions optimized for individual wire edm.
Wirecutting electrical discharge machining edm is a mature technology, but gf machining solutions continues to push the limits of edm with the new agiecharmilles cut am. A cadcam system for wire cut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling. Wire edm machining electrical discharge machining is an electro thermal production process where a thin single strand metal wire, along with deionised water used to conduct electricity allows the wire to cut through metal by the use of heat from electrical sparks, while preventing rust. Edm machining, wire edm machining, conventional edm.
To avoid the erosion of material from the wire causing it to break, the wire is wound between two spools so that the active part of the wire is constantly changing. Edm electro discharge machining wire erosion is a precision engineering process where a work piece is cut through with a strand of wire, it creates electrical sparks between the wire and the work piece, and these electrical sparks cut the work piece. The price of a wire edm machine is nothing compared to the cost of wire over the life of the machine, says tom frick, owner of intricate edm in columbia, pennsylvania. Feb 19, 2015 a specially designed wire edm system for cutting fir tree patterns in engine discs has been developed by gf machining solutions lincolnshire, illinois. Cadcustomize can be applied to various mold designs, with minimum manipulation. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Where wire edm is concerned, accuracy has traditionally come at the cost of speed. Gf machining solutions e class wire edm range gf machining solutions, the edm, milling and laser ablation machine tool specialist and automation systems solutions provider has. Expert systems that apply proven, machinespecific knowledge of cutting conditions.
Gf machining solutions cut 200 dedicated wire electrical discharge machine edm is designed for complex aerospace work. Our close work with the technology leaders such as gf machining solutions, ona, sodick, mitsubishi, makino, fanuc, and others, put fikus visualcam ahead of other cam packages when it comes to get the most out of your wire edm machine. The worlds leading cam solution for high valueadded parts and demanding machining applications. Wire edm is also a costeffective and flexible machining process. Most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. A highly economical way to cut, the impeller on left has been produced using this technique. Replace up to 8 steps with 1 wire cut edm machine wire edm technology allows you to dispense with up to 8 steps, including premachining, hardening, finishing and ficturing, required in traditional machining processes such as milling, drilling or lathing. Go2cam wire edm is a cam combining power and ease of use. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking applications. Simple wire edm processing providing a more intuitive, automatic, and. Take advantage of the most advanced wire path algorithms calculation for.
At a certain thickness, wire edm will simply cause the metal to evaporate, thereby eliminating potential debris. The emphasis behind the development of alphacam is to provide our customers with productivity, reliability and flexibility. Dcam gmbh wire eroding 3d cad cam wire cutting edm software. Opticam can create efficient and flexible nc programs for wire edm processes regardless of whether it involves simple 2axis movements or complex 4axis movements. Camworks for solid edge wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use. Downloads mitsubishi electric factory automation singapore. Edm electro discharge machining wire erosion is a precision engineering process where a work piece is cut through with a strand of wire, it. Thats why fanuc has developed a next generation robocut wirecutting machine. When it comes to efficiency, your wire edm cam software needs to keep up. Wire cut edm, edm wire cutting, cnc wire edm, wire edm. Xact wire edm headquarters were designed specifically for wire electrical discharge machining. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal.
Investing in lowwireconsumption edms has resulted in as much as 50 percent reduction in wire use for my. Wire cut company edm machining service is certified iso 9001. Efficient wire edm solutions for complex, high quality parts wire edm uses an energized wire electrode in a submerged bath of dielectric fluid to machine conductive metals, and offers an. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking. Wire cut edm electrical discharge machining thomasnet. Alphacam wire edm cad cam software for wire cutting. We are the right cnc software solution for your shop. Mecanic provides the basic technologies for each version and for each edm. Advanced cadcam software solutions for the manufacturing industry.
Methods introduces new fanuc wire edm series featuring. Edgecam wire edm is the the industry leading wire edm cadcam system developed specifically for precision engineering industries. The excellent fikus cam solutions for wire edm completely integrated in the solidworks environment. Fikus visualcam wire cut edm cadcam software for programming agiecharmilles, gf machining solutions, ona, fanuc, sodick, mitsubishi, makino.
Agiecharmilles cut p wire edm automation gf machining. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Wire cutting edm gf machining solutions from uk milling. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of the toolelectrode. It offers an intuitive environment for the comprehensive. Wire cut, wire edms, edm machines, wire cutting edm, cnc wire. Expand your customer base in new markets, experience performance in all situations with our expert systems, and cut all parts with various wire diameters, high. Mecanic allows to create a program based on two or more wire cut machines. They are characterized by unique features in perfect precision and productivity. Success story companies the world over rely on our machines to. A cadcam system for wirecut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. Sep 24, 2019 expand your customer base in new markets, experience performance in all situations with our expert systems, and cut all parts with various wire diameters, highperformance wires, and the market. The new agiecharmilles cut gf machining solutions specifically designed to meet these requirements.
Camworks wire edm software has been designed and developed. Wire edm innovative solutions optimized for individual. Camworks for wire edm solid edge software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines hcl provides solutions for the product development and manufacturing industry, understanding the traditional and emerging needs of global organizations. Wire edm machine uses a metallic wire electrode to cut a programmed contour in a workpiece. Our edm services offers excellence in electrical discharge machining and has been the industry leader since 1978. Our second wire edm facility, in cary, il, adds additional capacity and provides convenient service to our chicago area customers.
With dcamcut, we provide you with software that is easy and quick to program even for complex workpieces, ensures maximum process security and permits unsupervised machining over long periods. Dk77 series with stepper motor or dc servo motors, bm series with mitsubishi servo drive and motors. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocore cut pocketing. Practical machinist is the easiest way to learn new. Gf machining solutions will show its dmp flex 350 metal 3d printer and its new agiecharmilles cut am 500 horizontal wire electrical discharge machining edm at 2020 amugexpo. Wire cut edm machine dk7732cct micro hole edm hole popper drilling machine bmd703400cnc new sinker edm with new system controller edm350znc wish can meet you then. One software for the programming of machines from different vendors which enables. Wire edm offers several advantages compared to conventional cutting methods including the ability to machine complex shapes and patterns and to machine very hard materials, such as stainless steel, titanium, carbide and inconel, at close tolerances. Complete your job easily and safely guided by the efficient fikusworks stepbystep assistant.
Cad macro cadcam products such as wire cut software. Open mind now offers the proven opticam wire cutting module within its hypercad s cad software. Open mind offers the proven opticam wirecutting module within its. Program all your wire edm machines using the machine specific wizard and technologic databases. Hf program and control system is widely used in edm wire cut machines, it can run in two modes conventional and expanded. Ezedm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Mv2400st advance type m800 mv2400st advance type m800 with an annealing length of over 21 inches, this system is capable of. Wire edm innovative solutions optimized for individual wire. Wire edm works according to the principle of spark erosion. Peps wire is an industry leading wire edm cadcam system developed. Wire cut, wire edms, edm machines, wire cutting edm, cnc. One time cut demo wire cut edm software bmxp from suzhou baoma by suzhoubaoma20.
As long as not working in processing state, we can switch mode conveniently. The knowledge of the technologies guarantees the future feasibility. Cutplus is the solution cad \ cam for the management of machining with wire edm. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. Agiecharmilles cut c 350 and cut c 600 wire edms cutting. If a small pilot hole is predrilled into workpiece, wire can be threaded through it to complete the operation using wire edm. Gf machining solutions announces the availability of its agiecharmilles cut c 350 and cut c 600 wire edms for u. Go2cam international was founded in 2009, by a pioneer team in cam software development. A specially designed wire edm system for cutting fir tree patterns in engine discs has been developed by gf machining solutions lincolnshire, illinois.
With over 30 years of commitment to the wire edm community, esprit is widely recognized as the market leader in cam for wire edm. Cib series comprises three versatile allrounders, including the first model with an 800 mm table. Go2cams knowhow at wire edms service go2cam international. Wire edm cadcam cnc software by bobcadcam bobcadcam. Find wire edm companies that can design, engineer, and provide wire edm services to your specifications. Contact go2cam and find out which one of our software matches with your. Edm services sinker and wire edm parts emachineshop. Carry out all your cad activities in the recognized solidworks software and. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. With dcamcut, we provide you with software that is easy and quick to program.
Included are automatic machining strategies such as multipass. Wirecutting electrical discharge machining edm is a mature technology, but gf machining solutions continues to push the limits of edm with the new agiecharmilles cut am 500 horizontal wire edm. The use of rmi minimal radius technologies produces higher cutting speeds and accuracy. With powerful programming, accurate simulation, and machine. Electrical discharge machining, also known as edm, is a process that uses sparks to cut shapes out of a workpiece. Wire is the single highest expense in operating a wire edm. The wire cut type of machine arose in the 1960s for making tools from hardened steel. The wire of a wcedm unit emits sparks on all sides, which means the cut must be thicker than the wire itself. Dcam gmbh wire eroding 3d cad cam wire cutting edm. Decades of collaboration have led to innovative solutions optimized for individual wire edm brands and machines. At the 2020 amugexpo, exhibitor and platinum sponsor gf machining solutions will demonstrate its highthroughput dmp flex 350 metal 3d printer and its new agiecharmilles cut am 500. Peps wire is used to create profile figures ready for the application of cut technologies. Go2cam for workshops is the perfect tool for wire edm machines driving, very common. The worlds leading cam software for high valueadded.
Molybdenum wire cut machine, medium speed wire cut machine, reusable wire cut machine. Alphacam is a leading cam solution for wire eroding. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. Wire edm machining electrical discharge machining is an electro thermal production process where a thin single strand metal wire, along with deionised water used to conduct electricity. These highprecision machines combine to create a complete automationready additive process that includes the ability to quickly and accurately separate parts from build.
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